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Motor Power Formulas Guide | HP, kW, Torque and Current

Use this motor power formulas guide to choose HP, kW, torque, speed, efficiency, power factor, voltage, and calculator inputs.

16 min read
Updated 7/7/2026
EleCalculator Team

Quick Answer: Use this guide to choose the motor-power formula path first: HP or kW conversion, shaft torque, synchronous speed, input power, efficiency, power factor, voltage, and formula current. Then run the Motor Power Calculator for the specific motor data. For NEC conductor or protection sizing, use the separate Full Load Current Calculator instead of treating formula current as the table value.

This guide keeps motor formulas as a workflow, not a universal answer table. Reviewed 2026-07-07.

Motor power calculator workflow before examples

Use this sequence before copying any formula result into design notes:

  1. Identify whether the task is HP-to-kW conversion, input power, torque, speed, formula current, energy cost, or motor sizing.
  2. Enter the known HP or kW, voltage, phase, efficiency, power factor, speed, service factor, hours, and load type in the Motor Power Calculator.
  3. Compare formula current with nameplate FLA and, when the task is NEC sizing, the Full Load Current Calculator.
  4. Document whether the result is mechanical shaft output, electrical input, calculated operating current, nameplate FLA, or NEC table FLC.
  5. Check the result against the driven load, duty cycle, enclosure, ambient temperature, and manufacturer data before selecting a motor.

Key Motor Power Formulas

Calculate Formula Inputs to confirm
kW from HP kW = HP × 0.746 Rated HP and whether HP is shaft output
HP from kW HP = kW ÷ 0.746 kW basis and whether efficiency is already included
Output Power P_out = P_in × η Input power and motor efficiency
Torque (lb-ft) T = HP × 5,252 / RPM Shaft HP and actual operating speed
Torque (N·m) T = kW × 9,549 / RPM Shaft kW and actual operating speed
3ϕ current I = HP×746 / (1.732×V×η×PF) Voltage, efficiency, power factor, and phase basis
Sync Speed n = 120×f / poles Frequency and pole count

Power Conversion Formulas

HP and kW Conversions

Convert Formula Example
HP → kW kW = HP × 0.746 10 HP = 7.46 kW
kW → HP HP = kW ÷ 0.746 7.5 kW = 10.05 HP
HP → Watts W = HP × 746 5 HP = 3,730 W
Watts → HP HP = W ÷ 746 2,238 W = 3 HP

Quick Reference: HP to kW

HP kW HP kW
1 0.746 25 18.6
2 1.49 30 22.4
3 2.24 40 29.8
5 3.73 50 37.3
7.5 5.59 75 55.9
10 7.46 100 74.6
15 11.2 150 112
20 14.9 200 149

Motor Efficiency

Efficiency Formula

Efficiency (η) = Output Power / Input Power × 100%

Or:

η = P_shaft / P_electrical × 100%

Rearranged Formulas

Find Formula
Output Power P_out = P_in × η
Input Power P_in = P_out / η
Efficiency η = P_out / P_in

Typical Motor Efficiencies

Motor Size Standard (IE1) High Efficiency (IE2) Premium (IE3)
1 HP 78% 84% 86%
5 HP 85% 89% 90%
10 HP 88% 91% 92%
25 HP 90% 93% 94%
50 HP 92% 94% 95%
100 HP 93% 95% 96%
200 HP 94% 96% 96.5%

NEMA Premium Efficiency (4-Pole, 60 Hz) — NEMA MG1-2021 Table 12-12

HP Min. Efficiency HP Min. Efficiency
1 85.5% 25 93.6%
1.5 86.5% 30 93.6%
2 86.5% 40 94.1%
3 89.5% 50 94.1%
5 89.5% 75 94.5%
7.5 91.0% 100 95.0%
10 91.7% 150 95.4%
15 92.4% 200 95.4%
20 93.0% 250 95.4%

Use the motor nameplate and manufacturer certified data for the specific frame, enclosure, and efficiency class before procurement or compliance review.


Input vs Output Power

Understanding Motor Power

 ┌─────────────────┐
 P_in (kW) ──► │ MOTOR │ ──► P_out (HP/kW)
 Electrical │ Efficiency │ Mechanical
 │ Losses: Heat │ (Shaft Power)
 └─────────────────┘

Calculating Input Power

For a motor with known HP and efficiency:

P_input (kW) = (HP × 0.746) / Efficiency

To use this path, enter the motor HP and the efficiency basis from the nameplate or manufacturer data. The calculator result should be labeled as electrical input power, not shaft output.

Calculating Current from HP

For three-phase motor:

I = (HP × 746) / (√3 × V × η × PF)

Use this path when the task is formula current, energy modeling, or a comparison against nameplate data. For NEC branch-circuit conductor or protection sizing, move to the full-load-current lookup instead of reusing the formula result.


Torque Formulas

Torque from Power and Speed

In lb-ft (Imperial):

T = (HP × 5252) / RPM

In N·m (Metric):

T = (kW × 9549) / RPM

Or:

T = (P × 60) / (2π × n)

Where:

  • T = Torque (lb-ft or N·m)
  • P = Power (HP or kW)
  • RPM/n = Rotational speed
  • 5252 = 33,000 / (2π) for HP→lb-ft
  • 9549 = 60,000 / (2π) for kW→N·m

Torque Examples

Example 1: 10 HP motor at 1750 RPM

T = (10 × 5252) / 1750
T = 52,520 / 1750
T = 30.0 lb-ft

Example 2: 7.5 kW motor at 1450 RPM

T = (7.5 × 9549) / 1450
T = 71,618 / 1450
T = 49.4 N·m

Torque Reference Table

HP 1200 RPM 1800 RPM 3600 RPM
1 4.4 lb-ft 2.9 lb-ft 1.5 lb-ft
5 21.9 lb-ft 14.6 lb-ft 7.3 lb-ft
10 43.8 lb-ft 29.2 lb-ft 14.6 lb-ft
25 109.4 lb-ft 72.9 lb-ft 36.5 lb-ft
50 218.8 lb-ft 145.8 lb-ft 72.9 lb-ft
100 437.7 lb-ft 291.8 lb-ft 145.9 lb-ft

Motor Speed Formulas

Synchronous Speed

n_sync = (120 × f) / P

Where:

  • n_sync = Synchronous speed (RPM)
  • f = Frequency (Hz)
  • P = Number of poles

Common Motor Speeds (60 Hz)

Poles Synchronous Typical Full Load
2 3600 RPM 3450-3550 RPM
4 1800 RPM 1725-1770 RPM
6 1200 RPM 1140-1175 RPM
8 900 RPM 850-875 RPM

Slip Formula

Slip (%) = (n_sync - n_actual) / n_sync × 100

Example: 4-pole motor running at 1750 RPM

Slip = (1800 - 1750) / 1800 × 100
Slip = 50 / 1800 × 100
Slip = 2.8%

Typical slip: 2-5% for induction motors


Motor Sizing for Loads

Load Types and Motor Sizing

Load Type Description Sizing Factor
Constant Torque Conveyors, pumps 1.0-1.15
Variable Torque Fans, blowers 0.8-1.0
Constant HP Machine tools 1.15-1.25
High Inertia Flywheels, crushers 1.25-1.5
Cyclic Compressors, saws 1.15-1.35

Power Required for Common Applications

Pumps:

HP = (Q × H × SG) / (3960 × η_pump)

Where:

  • Q = Flow rate (GPM)
  • H = Total head (feet)
  • SG = Specific gravity
  • η_pump = Pump efficiency

Fans/Blowers:

HP = (CFM × SP) / (6356 × η_fan)

Where:

  • CFM = Air flow (cubic feet/minute)
  • SP = Static pressure (inches WC)

Conveyors:

HP = (V × F) / (33,000 × η)

Where:

  • V = Belt speed (ft/min)
  • F = Total force (lbs)

Calculator checks instead of static examples

Use these example paths as presets for the calculator workflow, then read the actual numeric result from the calculator output:

Task Inputs to enter Result to label
Motor input power Shaft HP or kW, efficiency, duty hours Electrical input power
Formula current HP or kW, voltage, phase, efficiency, power factor Calculated operating current
Torque check Shaft HP or kW and actual RPM Shaft torque at that speed
Pump motor sizing Flow, head, specific gravity, pump efficiency, sizing margin Required shaft HP and next motor size

After each check, compare the result with the motor nameplate. If the next decision is conductor, overload, or short-circuit protection sizing under the NEC, use a table-FLC lookup and the applicable motor articles rather than treating the formula current as the code value.


Motor Nameplate Data

Understanding Nameplate Information

Data Meaning Use
HP Rated output power Load matching
Voltage Operating voltage Electrical connection
FLA Full Load Amps Circuit sizing
RPM Full load speed Application matching
SF Service Factor Overload capacity
Eff Efficiency Energy calculations
PF Power Factor Electrical sizing

Service Factor

Service Factor allows temporary overload:

  • SF 1.0 = No overload allowed
  • SF 1.15 = 15% overload capacity (most common)
  • SF 1.25 = 25% overload capacity

Continuous rating with SF:

Max Continuous HP = Rated HP × SF

Use the nameplate service factor as a rating note, not as permission to run above normal load continuously without checking temperature, duty, enclosure, and manufacturer instructions.


Energy Cost Calculations

Annual Energy Cost

Annual Cost = (HP × 0.746 × Hours × Cost) / Efficiency

Enter HP or kW, efficiency, operating hours, load factor, and energy cost in the calculator or cost model. Label the result as an energy-cost estimate, not a motor sizing value.

Efficiency Upgrade Savings

Savings = HP × 0.746 × Hours × Cost × (1/η_old - 1/η_new)

Run the old and new efficiency values through the same load profile before claiming savings. Keep demand charges, runtime, process changes, and maintenance effects separate from the motor formula result.


Common Mistakes to Avoid

Mistake Why It's Wrong Correct Approach
Confusing HP and kW Different by factor 0.746 Convert properly
Ignoring efficiency Input ≠ Output power Include efficiency
Wrong speed for torque Torque varies with speed Use actual operating speed
Oversizing motors Runs inefficiently at partial load Size for 75-100% load

Related Calculators

Calculator Use When...
Motor Power Calculator Power and efficiency
Motor Current Calculator Formula current and nameplate comparison
Full Load Current Calculator NEC table FLC lookup
Motor Starting Current Inrush sizing
3-Phase Power Calculator Electrical power

Summary

Key Formulas:

  • HP to kW: kW = HP × 0.746
  • Efficiency: η = P_out / P_in
  • Torque: T = (HP × 5252) / RPM
  • Speed: n = (120 × f) / Poles

Remember:

  • 1 HP = 746 Watts = 0.746 kW
  • Input Power > Output Power (losses)
  • Lower speed = Higher torque at same HP

FAQ

What's the difference between motor HP and input kW?

HP is the mechanical output power at the shaft. Input kW is the electrical power consumed, which is higher than output due to motor losses. Input kW = (HP × 0.746) / Efficiency.

How do I calculate motor efficiency?

Efficiency = (Output Power / Input Power) × 100%. Measure electrical input power and mechanical output (or use nameplate HP as rated output).

Why does torque decrease with speed?

For constant power (HP), torque and speed are inversely related: T = HP × 5252 / RPM. To maintain the same HP at higher speed, less torque is needed.

What service factor should I use?

For continuous duty at full load, use SF 1.0. For applications with occasional overload or harsh environments, SF 1.15 is standard. SF 1.25 is for severe conditions.

How do I size a motor for my application?

Calculate the required power for your load, add 10-25% margin for safety and efficiency, then select the next standard motor size. Consider starting torque requirements for high-inertia loads.

Tags

motor powerHPkWefficiencytorque

Related Calculators

Frequently Asked Questions

What is the difference between motor HP (output) and input kW (electrical consumption)?
HP is the rated mechanical output power at the shaft. Input kW is the electrical power consumed from the supply, so it must include motor efficiency and losses. Use the motor power calculator with HP or kW, efficiency, hours, and duty data before estimating energy use.
How do I calculate full-load current for a three-phase motor?
Use the three-phase formula current path when you know HP or kW, voltage, efficiency, and power factor. For NEC conductor or protection sizing, use the full-load current lookup path instead of treating formula current as the table value.
Why does torque decrease with speed at constant HP and how does this affect motor selection?
Torque and speed are inversely related at constant power: T (lb-ft) = HP × 5,252 / RPM. For the same HP rating, a 4-pole motor (1,750 RPM) produces roughly twice the torque of a 2-pole motor (3,500 RPM). This matters for load matching: high-torque low-speed loads (conveyors, crushers, mixers) require either a low-speed motor or a gearbox with a higher-speed motor. Centrifugal pumps and fans are variable-torque loads where torque ∝ speed² and power ∝ speed³ — a VFD reducing speed from 60Hz to 30Hz reduces power to ~1/8 of rated (affinity laws). For conveyor applications requiring constant torque at all speeds, a VFD-driven motor needs to be sized for rated torque across the speed range.
What service factor should I use when selecting a motor?
Service factor (SF) indicates the permissible overload capability: SF 1.0 = no overload allowed; SF 1.15 = can operate continuously at 115% of rated HP under standard conditions (most common for TEFC and ODP motors); SF 1.25 = for severe conditions. For continuous operation at full SF, the motor will run at a higher temperature (typically 10–15°C above standard rating). NEC 430.6 and 430.52 motor protection rules are based on the nameplate HP, not the SF-adjusted HP. Best practice: select a motor with standard SF of 1.15 for general applications and design the drive system so the motor runs at 75–90% of rated HP under normal conditions — this extends insulation life and reduces thermal stress. Running a motor above its SF is permissible only for short-term conditions.
How do I size a motor for my application and what margin should I add?
Calculate the required power for the driven load using application-specific formulas: Pumps: HP = (Q×H×SG)/(3,960×η_pump); Fans: HP = (CFM×SP)/(6,356×η_fan); Conveyors: HP = (V×F)/(33,000×η). Then apply a sizing margin based on load type: constant torque (conveyors, pumps at constant speed): 1.10–1.15×; variable torque (fans/pumps with VFD): size for maximum operating point; high inertia or frequent start/stop: 1.25–1.5×. Select the next standard NEMA motor frame size equal to or above the calculated HP. Standard sizes: 1, 1.5, 2, 3, 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 75, 100 HP. Avoid excessive oversizing — motors operating below 50% of rated load have significantly degraded power factor and efficiency.

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