Quick Answer: Use this guide to choose the motor-power formula path first: HP or kW conversion, shaft torque, synchronous speed, input power, efficiency, power factor, voltage, and formula current. Then run the Motor Power Calculator for the specific motor data. For NEC conductor or protection sizing, use the separate Full Load Current Calculator instead of treating formula current as the table value.
This guide keeps motor formulas as a workflow, not a universal answer table. Reviewed 2026-07-07.
Motor power calculator workflow before examples
Use this sequence before copying any formula result into design notes:
- Identify whether the task is HP-to-kW conversion, input power, torque, speed, formula current, energy cost, or motor sizing.
- Enter the known HP or kW, voltage, phase, efficiency, power factor, speed, service factor, hours, and load type in the Motor Power Calculator.
- Compare formula current with nameplate FLA and, when the task is NEC sizing, the Full Load Current Calculator.
- Document whether the result is mechanical shaft output, electrical input, calculated operating current, nameplate FLA, or NEC table FLC.
- Check the result against the driven load, duty cycle, enclosure, ambient temperature, and manufacturer data before selecting a motor.
Key Motor Power Formulas
| Calculate | Formula | Inputs to confirm |
|---|---|---|
| kW from HP | kW = HP × 0.746 | Rated HP and whether HP is shaft output |
| HP from kW | HP = kW ÷ 0.746 | kW basis and whether efficiency is already included |
| Output Power | P_out = P_in × η | Input power and motor efficiency |
| Torque (lb-ft) | T = HP × 5,252 / RPM | Shaft HP and actual operating speed |
| Torque (N·m) | T = kW × 9,549 / RPM | Shaft kW and actual operating speed |
| 3ϕ current | I = HP×746 / (1.732×V×η×PF) | Voltage, efficiency, power factor, and phase basis |
| Sync Speed | n = 120×f / poles | Frequency and pole count |
Power Conversion Formulas
HP and kW Conversions
| Convert | Formula | Example |
|---|---|---|
| HP → kW | kW = HP × 0.746 | 10 HP = 7.46 kW |
| kW → HP | HP = kW ÷ 0.746 | 7.5 kW = 10.05 HP |
| HP → Watts | W = HP × 746 | 5 HP = 3,730 W |
| Watts → HP | HP = W ÷ 746 | 2,238 W = 3 HP |
Quick Reference: HP to kW
| HP | kW | HP | kW |
|---|---|---|---|
| 1 | 0.746 | 25 | 18.6 |
| 2 | 1.49 | 30 | 22.4 |
| 3 | 2.24 | 40 | 29.8 |
| 5 | 3.73 | 50 | 37.3 |
| 7.5 | 5.59 | 75 | 55.9 |
| 10 | 7.46 | 100 | 74.6 |
| 15 | 11.2 | 150 | 112 |
| 20 | 14.9 | 200 | 149 |
Motor Efficiency
Efficiency Formula
Efficiency (η) = Output Power / Input Power × 100%
Or:
η = P_shaft / P_electrical × 100%
Rearranged Formulas
| Find | Formula |
|---|---|
| Output Power | P_out = P_in × η |
| Input Power | P_in = P_out / η |
| Efficiency | η = P_out / P_in |
Typical Motor Efficiencies
| Motor Size | Standard (IE1) | High Efficiency (IE2) | Premium (IE3) |
|---|---|---|---|
| 1 HP | 78% | 84% | 86% |
| 5 HP | 85% | 89% | 90% |
| 10 HP | 88% | 91% | 92% |
| 25 HP | 90% | 93% | 94% |
| 50 HP | 92% | 94% | 95% |
| 100 HP | 93% | 95% | 96% |
| 200 HP | 94% | 96% | 96.5% |
NEMA Premium Efficiency (4-Pole, 60 Hz) — NEMA MG1-2021 Table 12-12
| HP | Min. Efficiency | HP | Min. Efficiency |
|---|---|---|---|
| 1 | 85.5% | 25 | 93.6% |
| 1.5 | 86.5% | 30 | 93.6% |
| 2 | 86.5% | 40 | 94.1% |
| 3 | 89.5% | 50 | 94.1% |
| 5 | 89.5% | 75 | 94.5% |
| 7.5 | 91.0% | 100 | 95.0% |
| 10 | 91.7% | 150 | 95.4% |
| 15 | 92.4% | 200 | 95.4% |
| 20 | 93.0% | 250 | 95.4% |
Use the motor nameplate and manufacturer certified data for the specific frame, enclosure, and efficiency class before procurement or compliance review.
Input vs Output Power
Understanding Motor Power
┌─────────────────┐
P_in (kW) ──► │ MOTOR │ ──► P_out (HP/kW)
Electrical │ Efficiency │ Mechanical
│ Losses: Heat │ (Shaft Power)
└─────────────────┘
Calculating Input Power
For a motor with known HP and efficiency:
P_input (kW) = (HP × 0.746) / Efficiency
To use this path, enter the motor HP and the efficiency basis from the nameplate or manufacturer data. The calculator result should be labeled as electrical input power, not shaft output.
Calculating Current from HP
For three-phase motor:
I = (HP × 746) / (√3 × V × η × PF)
Use this path when the task is formula current, energy modeling, or a comparison against nameplate data. For NEC branch-circuit conductor or protection sizing, move to the full-load-current lookup instead of reusing the formula result.
Torque Formulas
Torque from Power and Speed
In lb-ft (Imperial):
T = (HP × 5252) / RPM
In N·m (Metric):
T = (kW × 9549) / RPM
Or:
T = (P × 60) / (2π × n)
Where:
- T = Torque (lb-ft or N·m)
- P = Power (HP or kW)
- RPM/n = Rotational speed
- 5252 = 33,000 / (2π) for HP→lb-ft
- 9549 = 60,000 / (2π) for kW→N·m
Torque Examples
Example 1: 10 HP motor at 1750 RPM
T = (10 × 5252) / 1750
T = 52,520 / 1750
T = 30.0 lb-ft
Example 2: 7.5 kW motor at 1450 RPM
T = (7.5 × 9549) / 1450
T = 71,618 / 1450
T = 49.4 N·m
Torque Reference Table
| HP | 1200 RPM | 1800 RPM | 3600 RPM |
|---|---|---|---|
| 1 | 4.4 lb-ft | 2.9 lb-ft | 1.5 lb-ft |
| 5 | 21.9 lb-ft | 14.6 lb-ft | 7.3 lb-ft |
| 10 | 43.8 lb-ft | 29.2 lb-ft | 14.6 lb-ft |
| 25 | 109.4 lb-ft | 72.9 lb-ft | 36.5 lb-ft |
| 50 | 218.8 lb-ft | 145.8 lb-ft | 72.9 lb-ft |
| 100 | 437.7 lb-ft | 291.8 lb-ft | 145.9 lb-ft |
Motor Speed Formulas
Synchronous Speed
n_sync = (120 × f) / P
Where:
- n_sync = Synchronous speed (RPM)
- f = Frequency (Hz)
- P = Number of poles
Common Motor Speeds (60 Hz)
| Poles | Synchronous | Typical Full Load |
|---|---|---|
| 2 | 3600 RPM | 3450-3550 RPM |
| 4 | 1800 RPM | 1725-1770 RPM |
| 6 | 1200 RPM | 1140-1175 RPM |
| 8 | 900 RPM | 850-875 RPM |
Slip Formula
Slip (%) = (n_sync - n_actual) / n_sync × 100
Example: 4-pole motor running at 1750 RPM
Slip = (1800 - 1750) / 1800 × 100
Slip = 50 / 1800 × 100
Slip = 2.8%
Typical slip: 2-5% for induction motors
Motor Sizing for Loads
Load Types and Motor Sizing
| Load Type | Description | Sizing Factor |
|---|---|---|
| Constant Torque | Conveyors, pumps | 1.0-1.15 |
| Variable Torque | Fans, blowers | 0.8-1.0 |
| Constant HP | Machine tools | 1.15-1.25 |
| High Inertia | Flywheels, crushers | 1.25-1.5 |
| Cyclic | Compressors, saws | 1.15-1.35 |
Power Required for Common Applications
Pumps:
HP = (Q × H × SG) / (3960 × η_pump)
Where:
- Q = Flow rate (GPM)
- H = Total head (feet)
- SG = Specific gravity
- η_pump = Pump efficiency
Fans/Blowers:
HP = (CFM × SP) / (6356 × η_fan)
Where:
- CFM = Air flow (cubic feet/minute)
- SP = Static pressure (inches WC)
Conveyors:
HP = (V × F) / (33,000 × η)
Where:
- V = Belt speed (ft/min)
- F = Total force (lbs)
Calculator checks instead of static examples
Use these example paths as presets for the calculator workflow, then read the actual numeric result from the calculator output:
| Task | Inputs to enter | Result to label |
|---|---|---|
| Motor input power | Shaft HP or kW, efficiency, duty hours | Electrical input power |
| Formula current | HP or kW, voltage, phase, efficiency, power factor | Calculated operating current |
| Torque check | Shaft HP or kW and actual RPM | Shaft torque at that speed |
| Pump motor sizing | Flow, head, specific gravity, pump efficiency, sizing margin | Required shaft HP and next motor size |
After each check, compare the result with the motor nameplate. If the next decision is conductor, overload, or short-circuit protection sizing under the NEC, use a table-FLC lookup and the applicable motor articles rather than treating the formula current as the code value.
Motor Nameplate Data
Understanding Nameplate Information
| Data | Meaning | Use |
|---|---|---|
| HP | Rated output power | Load matching |
| Voltage | Operating voltage | Electrical connection |
| FLA | Full Load Amps | Circuit sizing |
| RPM | Full load speed | Application matching |
| SF | Service Factor | Overload capacity |
| Eff | Efficiency | Energy calculations |
| PF | Power Factor | Electrical sizing |
Service Factor
Service Factor allows temporary overload:
- SF 1.0 = No overload allowed
- SF 1.15 = 15% overload capacity (most common)
- SF 1.25 = 25% overload capacity
Continuous rating with SF:
Max Continuous HP = Rated HP × SF
Use the nameplate service factor as a rating note, not as permission to run above normal load continuously without checking temperature, duty, enclosure, and manufacturer instructions.
Energy Cost Calculations
Annual Energy Cost
Annual Cost = (HP × 0.746 × Hours × Cost) / Efficiency
Enter HP or kW, efficiency, operating hours, load factor, and energy cost in the calculator or cost model. Label the result as an energy-cost estimate, not a motor sizing value.
Efficiency Upgrade Savings
Savings = HP × 0.746 × Hours × Cost × (1/η_old - 1/η_new)
Run the old and new efficiency values through the same load profile before claiming savings. Keep demand charges, runtime, process changes, and maintenance effects separate from the motor formula result.
Common Mistakes to Avoid
| Mistake | Why It's Wrong | Correct Approach |
|---|---|---|
| Confusing HP and kW | Different by factor 0.746 | Convert properly |
| Ignoring efficiency | Input ≠ Output power | Include efficiency |
| Wrong speed for torque | Torque varies with speed | Use actual operating speed |
| Oversizing motors | Runs inefficiently at partial load | Size for 75-100% load |
Related Calculators
| Calculator | Use When... |
|---|---|
| Motor Power Calculator | Power and efficiency |
| Motor Current Calculator | Formula current and nameplate comparison |
| Full Load Current Calculator | NEC table FLC lookup |
| Motor Starting Current | Inrush sizing |
| 3-Phase Power Calculator | Electrical power |
Summary
Key Formulas:
- HP to kW: kW = HP × 0.746
- Efficiency: η = P_out / P_in
- Torque: T = (HP × 5252) / RPM
- Speed: n = (120 × f) / Poles
Remember:
- 1 HP = 746 Watts = 0.746 kW
- Input Power > Output Power (losses)
- Lower speed = Higher torque at same HP
FAQ
What's the difference between motor HP and input kW?
HP is the mechanical output power at the shaft. Input kW is the electrical power consumed, which is higher than output due to motor losses. Input kW = (HP × 0.746) / Efficiency.
How do I calculate motor efficiency?
Efficiency = (Output Power / Input Power) × 100%. Measure electrical input power and mechanical output (or use nameplate HP as rated output).
Why does torque decrease with speed?
For constant power (HP), torque and speed are inversely related: T = HP × 5252 / RPM. To maintain the same HP at higher speed, less torque is needed.
What service factor should I use?
For continuous duty at full load, use SF 1.0. For applications with occasional overload or harsh environments, SF 1.15 is standard. SF 1.25 is for severe conditions.
How do I size a motor for my application?
Calculate the required power for your load, add 10-25% margin for safety and efficiency, then select the next standard motor size. Consider starting torque requirements for high-inertia loads.